How To Use a UPS As a Solar Inverter.
An uninterruptible power supply (UPS) is a device designed to keep a computer running for a short period during power interruptions, while also replenishing energy storage and protecting connected equipment from damage. Because a UPS is essentially already an inverter, it can be modified to work as a solar inverter system. However, its built-in charger is only meant to charge small 7Ah or 12Ah batteries, meaning you must use an external charger to replenish larger batteries.
Step-by-Step Conversion Guide.
1. Determine the voltage: Open the UPS cover case. Check how many internal batteries are inside to determine the system's voltage and the number of external batteries you will need:
- 1 battery: 12V UPS (requires one 12V larger battery).
- 2 batteries: 24V UPS (requires two 12V larger batteries).
- 3 batteries: 36V UPS (requires three 12V larger batteries).
- 4 batteries: 48V UPS (requires four 12V larger batteries).
2. Extend the wiring: Remove the small internal battery and attach a thick cable to the UPS battery wire to extend it so it can easily reach your external battery.
- Add battery clips: Attach battery clips to the extended UPS battery wires for easy connection.
3. Connect the external battery: Position the UPS next to your external battery. For a single battery system, connect the positive red wire to positive and the negative black wire to negative. For multi-battery setups (24V, 36V, or 48V), match the connection method used for the original internal series battery configuration.
4. Observe load and capacity limits: Power on the UPS, plug in an extension cord, and connect your electronic devices (such as phone chargers, televisions, and decoders). Make sure the total load does not exceed your system's capacity limit:
- 12V UPS: 390W capacity.
- 24V UPS: 780W capacity.
- 36V UPS: 1,170W capacity.
- 48V UPS: 1,560W capacity.
Note: Avoid connecting standard AC fans because most UPS systems do not produce a pure sine wave current. Instead, use rechargeable fans or fans that run on an adaptor, unless your specific UPS model is rated for pure sine wave output.
6. Silence the alarm: Locate the internal alarm/timer on the board and either desolder/remove it or cover it with tape to muffle the repeating beep.
7. Add cooling (Optional but recommended): Solder a mini AC/DC cooling fan inside the housing, positioning it to blow air directly onto the UPS transformer.
8. Set up external charging: Connect an external battery charger to the larger battery, as the low-current UPS internal charger cannot replenish high-capacity batteries.
Disadvantages and Limitations.
- Higher standby drain: A converted UPS consumes more battery power than a standard transformer-less inverter.
- Inadequate built-in charger: The internal charging circuit is designed for small 7Ah batteries and cannot charge 40Ah, 65Ah, 100Ah, or 200Ah external batteries.
- Excessive heat: A UPS converts 12V DC to 240V AC but generates substantial heat because it was not designed for continuous, long-term operations.
- Shorter lifespan: Using a stock UPS directly as an inverter under continuous load can cause it to burn out in less than an hour.
Recommended Modifications for Longevity.
To ensure the converted UPS functions reliably as a long-term inverter, consider making these physical upgrades:
- Upgrade the Field Effect Transistors (FETs/MOSFETs) to models with higher current ratings.
- Replace the transformer with a highly efficient version featuring a better coil and enough amperage to withstand heavy use.
- Add a cooling or heat-extractor fan around the MOSFET heatsink to manage thermal limits.
- Extend the battery cable to prevent overheating at the connections.
Brand Note: While most brands can be converted, Bluegate UPS is noted as one of the best and most resilient brands to use for this specific conversion.
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Here's a video that explain how to use UPS as solar inverter
